Alarms

This section describes the machine alarms, divided into two categories:

Machine alarms, relating to the operation and components of the machine;
Tool alarms, relating to the installed tools.

The purpose of the alarms is to alert the operator to any abnormal conditions or errors that may occur during system operation. For each alarm, the code, the message displayed, the description, the possible causes and the relative solutions are reported, complete with the procedures to be followed.

Alarms Tool

Below are details of the machine's tool alarms. The code, message and description are provided for each alarm. Each alarm also includes an explanation of the possible causes and related solutions, complete with the procedures to follow.

Actuator

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M01000-0.XX - Pressure switch - No air present

The pressure switch positioned on the main line detects a pressure lower than the minimum pressure set. The default pressure setting is 5 bar.

No air in the system

Open the main air supply lever and check that there is actually air inside the tube.

Air-free regulator filter

Check that the regulator filter is working properly.

If it is faulty or malfunctioning, replace the component.

Electrically controlled coil

Check that the electric coil of the solenoid valve is working and controlled.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T01000-0.XX - Actuator - Rest position timeout

The time within which the movement must be completed has been exceeded; therefore, the actuator has not reached the rest position.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Movement not completed

If the actuator does not complete the movement within the set time:

check that the input set for the actuator is correct;
check that the actuator stroke is not obstructed by mechanical impediments.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Not enough time

The time set to perform the actuator movement is not sufficient to complete it.

If necessary, change the timeout time in TOOL SETTINGS/ACTUATORS AND PRESENCES/ACTUATORS.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M01001-0.XX - Pressure switch - Safety inputs not present

At least one of the two sensors upstream of the pressure switch positioned on the main line does not detect sufficient pressure.

T01001-0.XX - Actuator - Work position timeout

The time within which the movement must be carried out has been exceeded; therefore, the actuator has not reached the work position.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If the actuator does not complete the movement within the set time:

check that the input set for the actuator is correct;
check that the actuator stroke is not obstructed by mechanical impediments.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Not enough time

The time set to perform the actuator movement is not sufficient to complete it.

If necessary, change the timeout time in TOOL SETTINGS/ACTUATORS AND PRESENCES/ACTUATORS.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T01002-0.XX - Actuator - Rest position not released

The sensor detecting the rest position of the actuator continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Actuator locked

If the actuator does not move, check:

whether there is a shutter preventing the actuator from moving; then, release the shutter before moving the actuator;
check that the actuator stroke is not obstructed by mechanical impediments.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T01003-0.XX - Actuator - Work position not released

The sensor detecting the work position of the actuator continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Actuator locked

If the actuator does not move, check:

whether there is a shutter preventing the actuator from moving; then, release the shutter before moving the actuator;
check that the actuator stroke is not obstructed by mechanical impediments.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T01004-0.XX - Actuator - External alarm

Error reported by the actuator concerning an external alarm.

Alarm not displayed.

T01005-0.XX - Actuator - Both position feedbacks

Both the sensors detecting the rest and work positions of the actuator signal the position reached.

Sensor positioning

Check that the sensors are correctly positioned: one sensor must check the working position and one sensor must check the rest position.

Reposition the sensors if necessary.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T01006-0.XX - Actuator - Both commands

The actuator commands have not been set correctly, since two different commands are active at the same time.

Reset controls

If the actuator displays this error, check that the commands are set correctly.

If necessary, change the commands in TOOL SETTINGS/ACTUATORS AND PRESENCES/ACTUATORS/COMMANDS, selecting the ADVANCED DISPLAY mode.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T01007-0.XX - Actuator - Not in rest position

The sensor detecting the rest position does not signal the presence of the actuator.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Actuator locked

If the actuator does not move, check:

whether there is a shutter preventing the actuator from moving; then, release the shutter before moving the actuator;
check that the actuator stroke is not obstructed by mechanical impediments.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T01008-0.XX - Actuator - Not in work position

The sensor detecting the work position does not signal the presence of the actuator.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Actuator locked

If the actuator does not move, check:

whether there is a shutter preventing the actuator from moving; then, release the shutter before moving the actuator;
check that the actuator stroke is not obstructed by mechanical impediments.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T01009-0.XX - Actuator - Incorrect command address

The actuator command configuration was not carried out properly.

Reset controls

Report the code to CEMAS Elettra customer service for specific information on the alarm displayed.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T02000-0.XX - Presence - Presence timeout

The time within which the presence of the object to be checked must be verified has been exceeded.

Object not present or poorly positioned

The object to be checked is not present or has been positioned incorrectly.

If not present, position the object to be checked correctly.

If present, remove and replace the object, checking that the sensor LED changes status.

Not enough time

The time set for performing the presence check is not sufficient to perform the operation that must be monitored by the sensor.

If necessary, change the presence timeout time in TOOL SETTINGS/ACTUATORS AND PRESENCES/PRESENCES.

Check not performed

If the sensor that is supposed to check for presence is: - incorrectly positioned, check the position of the sensor and reposition it if necessary; - not calibrated, calibrate the sensor; - not working, check that it is actually working and replace it if necessary.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M02001-0.XX - Air conditioner - Breaker triggered

The power supply to the electrical panel air conditioner is interrupted.

Door closing

Check that the doors of the electric panel are closed correctly.

Automatic switch (thermal) tripped

If the automatic switch, known as the thermal switch, has tripped:

check that the automatic switch indicator is not set too low;
reset the switch and check that it does not trip again;
check that the component is working properly.

In the event of a fault or malfunction, replace the component.

Door closure sensor function

Check the functionality of the sensor that detects when the panel doors are closed.

If faulty or malfunctioning, replace the component.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T02001-0.XX - Presence - Absence timeout

The time within which the absence of the object to be controlled must be verified has been exceeded.

Object present or poorly positioned

The object that needs to be checked for absence is still present or has been positioned incorrectly.

If present, remove the object to be checked.

If not present, position and remove the object again, checking that the sensor LED changes status.

Not enough time

The time set for performing the absence check is not sufficient to perform the operation that must be checked by the sensor.

If necessary, change the absence timeout time in TOOL SETTINGS/ACTUATORS AND PRESENCES/PRESENCES.

Check not performed

If the sensor that should check for absence is: - incorrectly positioned, check the sensor position and reposition it if necessary; - not calibrated, calibrate the sensor; - not working, check that it is working properly and replace it if necessary.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T02002-0.XX - Presence - Incorrect connector pin address

The presence input configuration was not carried out properly.

Reset inputs

Check that the inputs are set.

Check that the set inputs are correct.

If necessary, change the selection in TOOL SETTINGS/ACTUATORS AND PRESENCES/PRESENCES/INPUT.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T02003-0.XX - Presence - Not present

When activated, the sensor that must signal the presence, does not detect the presence of the object to be controlled.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Object not present or poorly positioned

The object to be checked is not present or has been positioned incorrectly.

If not present, position the object to be checked correctly.

If present, remove and replace the object, checking that the sensor LED changes status.

Reset inputs

Check that the inputs are set.

Check that the set inputs are correct.

If necessary, change the selection in TOOL SETTINGS/ACTUATORS AND PRESENCES/PRESENCES/INPUT.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T02004-0.XX - Presence - Not absent

When activated, the sensor that must signal the absence, detects the presence of the object to be controlled.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Object present or poorly positioned

The object that needs to be checked for absence is still present or has been positioned incorrectly.

If present, remove the object to be checked.

If not present, position and remove the object again, checking that the sensor LED changes status.

Reset inputs

Check that the inputs are set.

Check that the set inputs are correct.

If necessary, change the selection in TOOL SETTINGS/ACTUATORS AND PRESENCES/PRESENCES/INPUT.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T02005-0.XX - Presence - Incorrect command address

The presence command configuration was not carried out properly.

Reset controls

Check that the presence controls are set correctly.

If necessary, change the controls by entering ADVANCED DISPLAY mode, in TOOL SETTINGS/ACTUATORS AND PRESENCES/PRESENCES/CONTROLS.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T02006-0.XX - Presence - Anti-repeat control

A welded piece is still present in the work area, thus activating the anti-repeat control.

Remove welded piece

Remove the welded piece from the fixture to continue the production process.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

Vacuum

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T03000-0.XX - Vacuum - Vacuum timeout

The time within which the achieved vacuum must be checked has been exceeded.

Vacuum not reached

When the set vacuum is not reached, check whether: - the vacuum switch is not calibrated correctly; if so, check that the vacuum switch is working properly and calibrate it to - 0.65 bar; - the workpiece contact is not correct; if so, reposition the workpiece.

Retention check

Check that the suction cup or vacuum path is working properly and effectively.

Check not performed

The vacuum switch for vacuum control is not working or is not positioned correctly. Check that the vacuum switch is positioned correctly and that it is working properly. If necessary, reposition or replace the vacuum switch.

Insufficient time

The time set for verifying the vacuum is not enough to carry out the operation that must be controlled by the sensor. If necessary, change the vacuum timeout time in TOOL SETTINGS/ACTUATORS AND PRESENCES/VACUUMS.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M03000-0.XX - Electrical panel thermostat - Alarm

The temperature of the electrical panel is higher than the value set on the thermostat.

Cooling system

Check the functionality of the cooling system installed in the electrical panel.

Thermostat settings

Check that the temperature is set correctly on the thermostat and that the thermostat itself is working properly.

If it is faulty or malfunctioning, replace the component.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T03001-0.XX - Vacuum - Invalid pump

If the vacuum is generated by a pump, this must be correctly associated to the specific vacuum.

Incorrect configuration

The pump associated with the vacuum has not been configured correctly or the vacuum refers to a pump that has not been configured.

If necessary, change the pump configuration in MACHINE SETTINGS/GENERAL SETTINGS/COMPONENTS/TOOLS/VACUUM.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T03002-0.XX - Vacuum - Vacuum not released

The sensor detecting the vacuum continues to signal the achieved vacuum.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Retention check

Check that the suction cup or vacuum path is working properly and effectively.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Piece not released

The piece subject to vacuum has not been released. Check that the vacuum is actually deactivated.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T03003-0.XX - Vacuum - Incorrect command address

The vacuum command configuration was not carried out properly.

Reset controls

Check that the vacuum controls are set correctly. If necessary, change the controls by entering ADVANCED DISPLAY mode, in TOOL SETTINGS/ACTUATORS AND PRESENCES/VACUUM/CONTROLS.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T03004-0.XX - Vacuum - Inlet vacuum not configured

The vacuum input configuration was not carried out.

Set inputs

Set the inputs correctly in MACHINE SETTINGS/GENERAL SETTINGS/COMPONENTS/TOOLS/INPUTS.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T03005-0.XX - Vacuum - Vacuum Lost

Help not available

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Retention check

Check that the suction cup or vacuum path is working properly and effectively.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Poorly positioned object

The object to be held by the vacuum is not present or has been positioned incorrectly. Insert the object correctly into the designated space.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

Control inputs

...

M04000-0.XX - IM device status - Device not configured

The communication module between the PLC and I/O cards is not configured.

Set up IM

If the communication module has not been configured or has been configured incorrectly, contact CEMAS Elettra support to perform the configuration.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T04000-0.XX - Control inputs - Incorrect signal address

The input command configuration was not carried out or was not carried out properly.

Reset controls

Check that the command is set correctly.

Smart Tool not connected

If the Smart Tool PLC is not connected, use the appropriate cable to connect it to the machine PLC and check that communication is active by checking that the LEDs are lit.

Smart Tool PLC not configured

If the PLC has not been configured or has been configured incorrectly, you must connect directly to the PLC of the Smart Tool and carry out the configuration. It is not possible to connect to the PLC of the Smart Tool via the operator panel.

Contact CEMAS Elettra for assistance.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M06000-0.XX - Signal tower - Patlite communication error

The stack light is not communicating.

Stack light functionality

Check that the stack light is working properly.

If it is faulty or malfunctioning, replace the component.

Stack light connection

Check that the stack light is properly connected. Check both the power cable and the Ethernet cable.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

T06001-0.XX - Smart Tool - Disconnected

The additional external PLC dedicated to the Smart Tool is not connected to the welding machine's PLC.

Below are the details of the machines’ alarms. For each alarm, the code, message and description are provided. Each alarm also includes an explanation of the possible causes and the relevant solutions, together with the procedures to be followed.

Suction

...

M08000-0.XX - Suction - Breaker triggered

The power supply to the welding machine's extraction system is interrupted.

Automatic switch (thermal) tripped

If the automatic switch, known as the thermal switch, has tripped:

check that the automatic switch indicator is not set too low;
reset the switch and check that it does not trip again;
check that the component is working properly.

In the event of a fault or malfunction, replace the component.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

VCU Amplitude Meter

...

Centering

...

M11000-2.XX - Table - Centring - Forward movement timeout

The time allowed for the forward movement of the tool centring on the table has been exceeded.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If centring does not complete the movement within the set time:

check that the input set for centring is correct;
check that the centring stroke is not obstructed by mechanical impediments.

Not enough time

The time set to perform the centring movement is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M11000-1.XX - Head - Centring - Forward movement timeout

The time within which the forward movement of the tool centring on the head must be completed has been exceeded.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If centring does not complete the movement within the set time:

check that the input set for centring is correct;
check that the centring stroke is not obstructed by mechanical impediments.

Not enough time

The time set to perform the centring movement is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M11000-3.XX - Mirror (rear/left) - Centring - Forward movement timeout

The time within which the forward movement of the tool centring on the mirror must be completed has been exceeded.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If centring does not complete the movement within the set time:

check that the input set for centring is correct;
check that the centring stroke is not obstructed by mechanical impediments.

Not enough time

The time set to perform the centring movement is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M11001-3.XX - Mirror (rear/left) - Centring - Backward movement timeout

The time within which the centring tool must be moved back to the mirror has been exceeded.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If centring does not complete the movement within the set time:

check that the input set for centring is correct;
check that the centring stroke is not obstructed by mechanical impediments.

Not enough time

The time set to perform the centring movement is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M11001-1.XX - Head - Centring - Backward movement timeout

The time within which the centring tool must be moved back to the head has been exceeded.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If centring does not complete the movement within the set time:

check that the input set for centring is correct;
check that the centring stroke is not obstructed by mechanical impediments.

Not enough time

The time set to perform the centring movement is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M11001-2.XX - Table - Centring - Backward movement timeout

The time allowed for the tool to move back to the centre of the table has been exceeded.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If centring does not complete the movement within the set time:

check that the input set for centring is correct;
check that the centring stroke is not obstructed by mechanical impediments.

Not enough time

The time set to perform the centring movement is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M11002-3.XX - Mirror (rear/left) - Centring - Forward position not released

The sensor that detects the forward position of the tool centring on the mirror continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked centring

If the centring device does not move, check:

the possible presence of mechanical impediments that do not allow the centring device to move; therefore, remove the mechanical impediment before moving the centring device;
the actual operation of the centring device.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M11002-2.XX - Table - Centring - Forward position not released

The sensor that detects the forward position of the tool centring on the table continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked centring

If the centring device does not move, check:

the possible presence of mechanical impediments that do not allow the centring device to move; therefore, remove the mechanical impediment before moving the centring device;
the actual operation of the centring device.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M11002-1.XX - Head - Centring - Forward position not released

The sensor that detects the forward position of the tool centring on the head continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked centring

If the centring device does not move, check:

the possible presence of mechanical impediments that do not allow the centring device to move; therefore, remove the mechanical impediment before moving the centring device;
the actual operation of the centring device.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M11003-3.XX - Mirror (rear/left) - Centring - Rear position not released

The sensor that detects the rear position of the tool centring on the mirror continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked centring

If the centring device does not move, check:

the possible presence of mechanical impediments that do not allow the centring device to move; therefore, remove the mechanical impediment before moving the centring device;
the actual operation of the centring device.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M11003-2.XX - Table - Centring - Rear position not released

The sensor that detects the rear position of the tool centring on the table continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked centring

If the centring device does not move, check:

the possible presence of mechanical impediments that do not allow the centring device to move; therefore, remove the mechanical impediment before moving the centring device;
the actual operation of the centring device.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M11003-1.XX - Head - Centring - Rear position not released

The sensor that detects the rear position of the tool centring on the head continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked centring

If the centring device does not move, check:

the possible presence of mechanical impediments that do not allow the centring device to move; therefore, remove the mechanical impediment before moving the centring device;
the actual operation of the centring device.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M11004-1.XX - Head - Centring - External alarm

External alarm during head centring procedure.

Alarm not displayed.

M11004-3.XX - Mirror (rear/left) - Centring - External alarm

External alarm during mirror centring procedure (rear/left).

Alarm not displayed.

M11004-2.XX - Table - Centring - External alarm

External alarm during table centring procedure.

Alarm not displayed.

M11005-2.XX - Table - Centring - Both position sensors

Sensors that detect the forward and backward position of the tool centring on the table signal when the position has been reached.

Sensor positioning

Check that the sensors are correctly positioned: one sensor must check the working position and one sensor must check the rest position.

Reposition the sensors if necessary.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M11005-3.XX - Mirror (rear/left) - Centring - Both position sensors

Sensors that detect the forward and backward position of the tool centring on the mirror both signal the position reached.

Sensor positioning

Check that the sensors are correctly positioned: one sensor must check the working position and one sensor must check the rest position.

Reposition the sensors if necessary.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M11005-1.XX - Head - Centring - Both position sensors

Sensors that detect the forward and backward position of the tool centring on the head both signal the position reached.

Sensor positioning

Check that the sensors are correctly positioned: one sensor must check the working position and one sensor must check the rest position.

Reposition the sensors if necessary.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If the actuator that moves the automatic connection plug does not complete the movement within the set time:

check that the input set for the connection plug actuator is correct;
check that the connection plug actuator is working properly.

Not enough time

The time set to perform the connection plug actuator movement is not sufficient to complete it.

If necessary, change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12000-2.XX - Panel - Actuator connector - Forward movement timeout

The time within which the forward movement of the actuator that moves the automatic connection plug must be completed has been exceeded.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If the actuator that moves the automatic connection plug does not complete the movement within the set time:

check that the input set for the connection plug actuator is correct;
check that the connection plug actuator is working properly.

Not enough time

The time set to perform the connection plug actuator movement is not sufficient to complete it.

If necessary, change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12000-3.XX - Mirror (rear/left) - Actuator connector - Forward movement timeout

The time within which the forward movement of the actuator that moves the automatic connection plug must be completed has been exceeded.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If the actuator that moves the automatic connection plug does not complete the movement within the set time:

check that the input set for the connection plug actuator is correct;
check that the connection plug actuator is working properly.

Not enough time

The time set to perform the connection plug actuator movement is not sufficient to complete it.

If necessary, change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12001-2.XX - Panel - Actuator connector - Backward movement timeout

The time within which the backward movement of the actuator that moves the automatic connection plug must be completed has been exceeded.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If the actuator that moves the automatic connection plug does not complete the movement within the set time:

check that the input set for the connection plug actuator is correct;
check that the connection plug actuator is working properly.

Not enough time

The time set to perform the connection plug actuator movement is not sufficient to complete it.

If necessary, change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12001-3.XX - Mirror (rear/left) - Actuator connector - Backward movement timeout

The time within which the backward movement of the actuator that moves the automatic connection plug must be completed has been exceeded.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If the actuator that moves the automatic connection plug does not complete the movement within the set time:

check that the input set for the connection plug actuator is correct;
check that the connection plug actuator is working properly.

Not enough time

The time set to perform the connection plug actuator movement is not sufficient to complete it.

If necessary, change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12001-1.XX - Head - Actuator connector - Backward movement timeout

The time within which the backward movement of the actuator that moves the automatic connection plug must be completed has been exceeded.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If the actuator that moves the automatic connection plug does not complete the movement within the set time:

check that the input set for the connection plug actuator is correct;
check that the connection plug actuator is working properly.

Not enough time

The time set to perform the connection plug actuator movement is not sufficient to complete it.

If necessary, change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12002-3.XX - Mirror (rear/left) - Actuator connector - Forward position not released

The sensor that detects the forward position of the actuator that moves the automatic connection plug continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Connection blocked

If the actuator that moves the automatic connection plug does not move, check:

for any mechanical obstructions preventing the actuator from moving; then remove the mechanical obstruction before attempting to move it;
that the actuator is working properly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12002-2.XX - Panel - Actuator connector - Forward position not released

The sensor that detects the forward position of the actuator that moves the automatic connection plug continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Connection blocked

If the actuator that moves the automatic connection plug does not move, check:

for any mechanical obstructions preventing the actuator from moving; then remove the mechanical obstruction before attempting to move it;
that the actuator is working properly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12002-1.XX - Head - Actuator connector - Forward position not released

The sensor that detects the forward position of the actuator that moves the automatic connection plug continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Connection blocked

If the actuator that moves the automatic connection plug does not move, check:

for any mechanical obstructions preventing the actuator from moving; then remove the mechanical obstruction before attempting to move it;
that the actuator is working properly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12003-1.XX - Head - Actuator connector - Back position not released

The sensor that detects the backward position of the actuator that moves the automatic connection plug continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Connection blocked

If the actuator that moves the automatic connection plug does not move, check:

for any mechanical obstructions preventing the actuator from moving; then remove the mechanical obstruction before attempting to move it;
that the actuator is working properly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12003-3.XX - Mirror (rear/left) - Actuator connector - Back position not released

The sensor that detects the backward position of the actuator that moves the automatic connection plug continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Connection blocked

If the actuator that moves the automatic connection plug does not move, check:

for any mechanical obstructions preventing the actuator from moving; then remove the mechanical obstruction before attempting to move it;
that the actuator is working properly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12003-2.XX - Panel - Actuator connector - Back position not released

The sensor that detects the backward position of the actuator that moves the automatic connection plug continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Connection blocked

If the actuator that moves the automatic connection plug does not move, check:

for any mechanical obstructions preventing the actuator from moving; then remove the mechanical obstruction before attempting to move it;
that the actuator is working properly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12004-1.XX - Head - Actuator connector - External alarm

External alarm of the actuator that moves the automatic connection plug in the head.

Alarm not displayed.

M12004-2.XX - Panel - Actuator connector - External alarm

External alarm of the actuator that moves the automatic connection plug in the table.

Alarm not displayed.

M12004-3.XX - Mirror (rear/left) - Actuator connector - External alarm

External alarm of the actuator that moves the automatic connection plug of the mirror (rear/left).

Alarm not displayed.

M12005-1.XX - Head - Actuator connector - Both position sensors

The sensors that detect the forward and backward position of the actuator that moves the automatic connection plug both signal the position reached.

Sensor positioning

Check that the sensors are correctly positioned: one sensor must check the working position and one sensor must check the rest position.

Reposition the sensors if necessary.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12005-2.XX - Panel - Actuator connector - Both position sensors

The sensors that detect the forward and backward position of the actuator that moves the automatic connection plug both signal the position reached.

Sensor positioning

Check that the sensors are correctly positioned: one sensor must check the working position and one sensor must check the rest position.

Reposition the sensors if necessary.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12005-3.XX - Mirror (rear/left) - Actuator connector - Both position sensors

The sensors that detect the forward and backward position of the actuator that moves the automatic connection plug both signal the position reached.

Sensor positioning

Check that the sensors are correctly positioned: one sensor must check the working position and one sensor must check the rest position.

Reposition the sensors if necessary.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12006-3.XX - Mirror (rear/left) - Actuator connector - Both commands

The controls of the actuator that moves the automatic connection plug have not been set correctly, as two different commands are active at the same time.

Reset controls

If the connection plug actuator shows this error:

check that the actuator is working properly;
check that the commands are set correctly. If necessary, change the commands in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12006-2.XX - Panel - Actuator connector - Both commands

The controls of the actuator that moves the automatic connection plug have not been set correctly, as two different commands are active at the same time.

Reset controls

If the connection plug actuator shows this error:

check that the actuator is working properly;
check that the commands are set correctly. If necessary, change the commands in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12006-1.XX - Head - Actuator connector - Both commands

The controls of the actuator that moves the automatic connection plug have not been set correctly, as two different commands are active at the same time.

Reset controls

If the connection plug actuator shows this error:

check that the actuator is working properly;
check that the commands are set correctly. If necessary, change the commands in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12007-3.XX - Mirror (rear/left) - Actuator connector - Pressure switch

The pressure switch of the actuator that moves the automatic connection plug of the mirror (rear/left) does not detect pressure.

Check pressure switch

Check that:

the pressure switch is installed correctly and is working properly, checking that the LED lights up;
the pressure switch is correctly calibrated. If necessary, adjust the calibration screw to recalibrate the pressure switch.

Check solenoid valve

Check that the solenoid valve that allows air to pass through the automatic connection plug is intact and working properly.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12007-2.XX - Panel - Actuator connector - Pressure switch

The pressure switch of the actuator that moves the automatic connection plug of the table does not detect pressure.

Check pressure switch

Check that:

the pressure switch is installed correctly and is working properly, checking that the LED lights up;
the pressure switch is correctly calibrated. If necessary, adjust the calibration screw to recalibrate the pressure switch.

Check solenoid valve

Check that the solenoid valve that allows air to pass through the automatic connection plug is intact and working properly.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12007-1.XX - Head - Actuator connector - Pressure switch

The pressure switch of the actuator that moves the automatic connection plug of the head does not detect pressure.

Check pressure switch

Check that:

the pressure switch is installed correctly and is working properly, checking that the LED lights up;
the pressure switch is correctly calibrated. If necessary, adjust the calibration screw to recalibrate the pressure switch.

Check solenoid valve

Check that the solenoid valve that allows air to pass through the automatic connection plug is intact and working properly.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12008-3.XX - Mirror (rear/left) - Actuator connector - Not in rear position

The sensor that detects the rear position does not signal the presence of the actuator that moves the automatic connection plug of the mirror (rear/left).

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Connection blocked

If the actuator that moves the automatic connection plug does not move, check:

for any mechanical obstructions preventing the actuator from moving; then remove the mechanical obstruction before attempting to move it;
that the actuator is working properly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12008-1.XX - Head - Actuator connector - Not in rear position

The sensor that detects the backward position does not signal the presence of the actuator that moves the automatic connection plug of the head.

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Connection blocked

If the actuator that moves the automatic connection plug does not move, check:

for any mechanical obstructions preventing the actuator from moving; then remove the mechanical obstruction before attempting to move it;
that the actuator is working properly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12008-2.XX - Panel - Actuator connector - Not in back position

The sensor that detects the backward position does not signal the presence of the actuator that moves the automatic connection plug of the table.

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Connection blocked

If the actuator that moves the automatic connection plug does not move, check:

for any mechanical obstructions preventing the actuator from moving; then remove the mechanical obstruction before attempting to move it;
that the actuator is working properly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12009-3.XX - Mirror (rear/left) - Actuator connector - Not in forward position

The sensor that detects the forward position does not signal the presence of the actuator that moves the automatic connection plug of the mirror (rear/left).

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Check inserts

Check that the inserts installed on the welding machine socket match the inserts on the tool plug.

If they do not match, remove the inserts and reposition them so that they match.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Connection blocked

If the actuator that moves the automatic connection plug does not move, check:

for any mechanical obstructions preventing the actuator from moving; then remove the mechanical obstruction before attempting to move it;
that the actuator is working properly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12009-1.XX - Head - Actuator connector - Not in forward position

The sensor that detects the forward position does not signal the presence of the actuator that moves the automatic connection plug of the head.

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Check inserts

Check that the inserts installed on the welding machine socket match the inserts on the tool plug.

If they do not match, remove the inserts and reposition them so that they match.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Connection blocked

If the actuator that moves the automatic connection plug does not move, check:

for any mechanical obstructions preventing the actuator from moving; then remove the mechanical obstruction before attempting to move it;
that the actuator is working properly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M12009-2.XX - Panel - Actuator connector - Not in forward position

The sensor that detects the forward position does not signal the presence of the actuator that moves the automatic connection plug of the table.

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Check inserts

Check that the inserts installed on the welding machine socket match the inserts on the tool plug.

If they do not match, remove the inserts and reposition them so that they match.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Connection blocked

If the actuator that moves the automatic connection plug does not move, check:

for any mechanical obstructions preventing the actuator from moving; then remove the mechanical obstruction before attempting to move it;
that the actuator is working properly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

Clamping

...

M14000-1.XX - Head - Clamping - Rest movement timeout

The time within which the clamping movement of the tool on the head must be completed has been exceeded. The rest position has not been reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If the clamping does not complete the movement within the set time:

check that the input set for the clamping is correct;
check that the clamping stroke is not obstructed by mechanical impediments.

Not enough time

The time set to perform the clamping movement is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14000-2.XX - Table - Clamping - Rest movement timeout

The time allowed for the clamping movement of the tool on the table has been exceeded. The rest position has not been reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If the clamping does not complete the movement within the set time:

check that the input set for the clamping is correct;
check that the clamping stroke is not obstructed by mechanical impediments.

Not enough time

The time set to perform the clamping movement is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14000-3.XX - Mirror (rear/left) - Clamping - Rest movement timeout

The time within which the clamping movement of the tool on the mirror must be completed has been exceeded. The rest position has not been reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If the clamping does not complete the movement within the set time:

check that the input set for the clamping is correct;
check that the clamping stroke is not obstructed by mechanical impediments.

Not enough time

The time set to perform the clamping movement is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14001-2.XX - Table - Clamping - Work movement timeout

The time allowed for the clamping movement of the tool on the table has been exceeded. The working position has not been reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If the clamping does not complete the movement within the set time:

check that the input set for the clamping is correct;
check that the clamping stroke is not obstructed by mechanical impediments.

Not enough time

The time set to perform the clamping movement is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14001-1.XX - Head - Clamping - Work movement timeout

The time allowed for the clamping movement of the tool on the head has been exceeded. The working position has not been reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If the clamping does not complete the movement within the set time:

check that the input set for the clamping is correct;
check that the clamping stroke is not obstructed by mechanical impediments.

Not enough time

The time set to perform the clamping movement is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14001-3.XX - Mirror (rear/left) - Clamping - Work movement timeout

The time within which the clamping movement of the tool on the workpiece must be completed has been exceeded. The working position has not been reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If the clamping does not complete the movement within the set time:

check that the input set for the clamping is correct;
check that the clamping stroke is not obstructed by mechanical impediments.

Not enough time

The time set to perform the clamping movement is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14002-1.XX - Head - Clamping - Rest position not released

The sensor that detects the rest position of the tool clamping on the head continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked clamp

If the clamp does not move, check:

the possible presence of mechanical impediments that do not allow the movement of the clamp; therefore, remove the mechanical impediment before moving the clamp;
the actual operation of the clamp.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14002-3.XX - Mirror (rear/left) - Clamping - Rest position not released

The sensor that detects the rest position of the tool clamping on the mirror continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked clamp

If the clamp does not move, check:

the possible presence of mechanical impediments that do not allow the movement of the clamp; therefore, remove the mechanical impediment before moving the clamp;
the actual operation of the clamp.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14002-2.XX - Table - Clamping - Rest position not released

The sensor that detects the rest position of the tool clamping on the table continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked clamp

If the clamp does not move, check:

the possible presence of mechanical impediments that do not allow the movement of the clamp; therefore, remove the mechanical impediment before moving the clamp;
the actual operation of the clamp.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14003-3.XX - Mirror (rear/left) - Clamping - Working position not released

The sensor that detects the working position of the tool clamping on the mirror continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked clamp

If the clamp does not move, check:

the possible presence of mechanical impediments that do not allow the movement of the clamp; therefore, remove the mechanical impediment before moving the clamp;
the actual operation of the clamp.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14003-2.XX - Table - Clamping - Working position not released

The sensor that detects the working position of the tool clamping on the table continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked clamp

If the clamp does not move, check:

the possible presence of mechanical impediments that do not allow the movement of the clamp; therefore, remove the mechanical impediment before moving the clamp;
the actual operation of the clamp.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14003-1.XX - Head - Clamping - Working position not released

The sensor that detects the working position of the tool clamping on the head continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked clamp

If the clamp does not move, check:

the possible presence of mechanical impediments that do not allow the movement of the clamp; therefore, remove the mechanical impediment before moving the clamp;
the actual operation of the clamp.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14004-2.XX - Table - Clamping - External alarm

External alarm for table clamping.

Alarm not displayed.

M14004-1.XX - Head - Clamping - External alarm

External alarm for head clamping.

Alarm not displayed.

M14004-3.XX - Mirror (rear/left) - Clamping - External alarm

External alarm for mirror clamping.

Alarm not displayed.

M14005-2.XX - Table - Clamping - Both position sensors

Sensors that detect the working position and rest position of the tool clamping on the table both signal the position reached.

Sensor positioning

Check that the sensors are correctly positioned: one sensor must check the working position and one sensor must check the rest position.

Reposition the sensors if necessary.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14005-3.XX - Mirror (rear/left) - Clamping - Both position sensors

Sensors that detect the forward and backward position of the tool clamping on the mirror both signal the position reached.

Sensor positioning

Check that the sensors are correctly positioned: one sensor must check the working position and one sensor must check the rest position.

Reposition the sensors if necessary.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14005-1.XX - Head - Clamping - Both position sensors

Sensors that detect the working position and rest position of the tool clamping on the head both signal the position reached

Sensor positioning

Check that the sensors are correctly positioned: one sensor must check the working position and one sensor must check the rest position.

Reposition the sensors if necessary.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14006-1.XX - Head - Clamping - Both commands

The tool clamping controls on the head have not been set correctly, as two different controls are active at the same time.

Reset controls

If the clamping shows this error:

check that the clamping is working correctly.
check that the commands are set correctly. If necessary, modify the commands in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14006-2.XX - Table - Clamping - Both commands

The controls for clamping the tool on the table have not been set correctly, as two different controls are active at the same time.

Reset controls

If the clamping shows this error:

check that the clamping is working correctly.
check that the commands are set correctly. If necessary, modify the commands in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14006-3.XX - Mirror (rear/left) - Clamping - Both commands

The controls for clamping the tool to the mirror have not been set correctly, as two different controls are active at the same time.

Reset controls

If the clamping shows this error:

check that the clamping is working correctly.
check that the commands are set correctly. If necessary, modify the commands in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14007-3.XX - Mirror (rear/left) - Clamping - Not in rest position

The sensor that detects the rest position does not signal the presence of the mirror clamping (rear/left).

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked clamp

If the clamp does not move, check:

the possible presence of mechanical impediments that do not allow the movement of the clamp; therefore, remove the mechanical impediment before moving the clamp;
the actual operation of the clamp.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14007-1.XX - Head - Clamping - Not in rest position

The sensor that detects the rest position does not signal the presence of the tool clamping on the head.

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked clamp

If the clamp does not move, check:

the possible presence of mechanical impediments that do not allow the movement of the clamp; therefore, remove the mechanical impediment before moving the clamp;
the actual operation of the clamp.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14007-2.XX - Table - Clamping - Not in rest position

The sensor that detects the rest position does not signal the presence of the tool clamping on the table.

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked clamp

If the clamp does not move, check:

the possible presence of mechanical impediments that do not allow the movement of the clamp; therefore, remove the mechanical impediment before moving the clamp;
the actual operation of the clamp.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14008-3.XX - Mirror (rear/left) - Clamping - Not in working position

The sensor that detects the working position does not signal the presence of the tool clamping on the mirror (rear/left).

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked clamp

If the clamp does not move, check:

the possible presence of mechanical impediments that do not allow the movement of the clamp; therefore, remove the mechanical impediment before moving the clamp;
the actual operation of the clamp.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14008-2.XX - Table - Clamping - Not in working position

The sensor that detects the working position does not signal the presence of table clamping.

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked clamp

If the clamp does not move, check:

the possible presence of mechanical impediments that do not allow the movement of the clamp; therefore, remove the mechanical impediment before moving the clamp;
the actual operation of the clamp.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14008-1.XX - Head - Clamping - Not in working position

The sensor that detects the working position does not signal the presence of head clamping.

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Locked clamp

If the clamp does not move, check:

the possible presence of mechanical impediments that do not allow the movement of the clamp; therefore, remove the mechanical impediment before moving the clamp;
the actual operation of the clamp.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14009-1.XX - Head - Clamping - Circuit 1 pressure timeout

The time within which the operating pressure of the clamping must be checked has been exceeded. The operating pressure has not been reached.

Movement not completed

If the clamping does not complete the movement within the set time:

check that the input set for the clamping is correct;
check that the clamping stroke is not obstructed by mechanical impediments.

Insufficient time for checking

The time set to perform the clamping pressure check is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14009-2.XX - Table - Clamping - Circuit 1 pressure timeout

The time within which the operating pressure of the clamping must be checked has been exceeded. The operating pressure has not been reached.

Movement not completed

If the clamping does not complete the movement within the set time:

check that the input set for the clamping is correct;
check that the clamping stroke is not obstructed by mechanical impediments.

Insufficient time for checking

The time set to perform the clamping pressure check is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14009-3.XX - Mirror (rear/left) - Clamping - Circuit pressure timeout 1

The time within which the operating pressure of the clamping must be checked has been exceeded. The operating pressure has not been reached.

Movement not completed

If the clamping does not complete the movement within the set time:

check that the input set for the clamping is correct;
check that the clamping stroke is not obstructed by mechanical impediments.

Insufficient time for checking

The time set to perform the clamping pressure check is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14010-2.XX - Table - Clamping - Circuit 2 pressure timeout

The time within which the operating pressure of the clamping must be checked has been exceeded. The operating pressure has not been reached.

Movement not completed

If the clamping does not complete the movement within the set time:

check that the input set for the clamping is correct;
check that the clamping stroke is not obstructed by mechanical impediments.

Insufficient time for checking

The time set to perform the clamping pressure check is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14010-1.XX - Head - Clamping - interlock 2 pressure timeout

Help not available

Movement not completed

If the clamping does not complete the movement within the set time:

check that the input set for the clamping is correct;
check that the clamping stroke is not obstructed by mechanical impediments.

Insufficient time for checking

The time set to perform the clamping pressure check is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M14010-3.XX - Mirror (rear/left) - Clamping - Circuit pressure timeout 2

The time within which the operating pressure of the clamping must be checked has been exceeded. The operating pressure has not been reached.

Movement not completed

If the clamping does not complete the movement within the set time:

check that the input set for the clamping is correct;
check that the clamping stroke is not obstructed by mechanical impediments.

Insufficient time for checking

The time set to perform the clamping pressure check is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Pneumatic control

M15000-1.XX - Head - Axis - Axis alarm

1.25.0

The axis can't be moved.

M15300-2.XX - Table - Axis calibration and certification - Calibration timeout

The amount of time allowed to complete the table force calibration procedure has elapsed.

Axis tuning and certification setting

Check the values set in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES/TABLE/AXES/CONFIGURATION

Calibration not completed

The calibration procedure for the mobile plane force has not been completed.

Repeat the procedure.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15000-2.XX - Table - Axis - Axis alarm

The table cannot be moved.

Axis status coding

Check the current status of the axis on the MACHINE DIAGNOSTICS/MOTOR STATUS page.

Select the "INFO" icon of the blocked axis to view the current status of the axis, where the statuses, errors and active warnings are displayed.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15000-3.XX - Mirror (rear/left) - Axis - Axis alarm

The mirror cannot be moved.

Axis status coding

Check the current status of the axis on the MACHINE DIAGNOSTICS/MOTOR STATUS page.

Select the "INFO" icon of the blocked axis to view the current status of the axis, where the statuses, errors and active warnings are displayed.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15100-1.XX - Head - Axis Details - External Alarm

1.25.0

External alarm in the table axis.

Alarm not displayed.

M15100-2.XX - Table - Axis - External alarm

External alarm in the table axis.

Alarm not displayed.

M15100-3.XX - Mirror (rear/left) - Axle - External alarm

External alarm in the mirror axis (rear/left).

Alarm not displayed.

M15300-1.XX - Head - Axis calibration and certification - Calibration timeout

1.25.0

The time limit for completing the table force calibration procedure has been exceeded.

M15101-2.XX - Table - Axis - Breaker triggered

The circuit breaker relative to the actuation of the table axis has tripped.

Automatic switch (thermal) tripped

If the automatic switch, known as the thermal switch, has tripped:

check that the automatic switch indicator is not set too low;
reset the switch and check that it does not trip again;
check that the component is working properly.

In the event of a fault or malfunction, replace the component.

1.25.0

The automatic switch for the table axle brake has tripped.

M15302-2.XX - Table - Axis calibration and certification - Capability timeout

The amount of time allowed to complete the table force capability procedure has elapsed.

Axis tuning and certification setting

Check the values set in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES/TABLE/AXES/CONFIGURATION

If the automatic switch, known as the thermal switch, has tripped:

check that the automatic switch indicator is not set too low;
reset the switch and check that it does not trip again;
check that the component is working properly.

In the event of a fault or malfunction, replace the component.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15002-2.XX - Table - Axis - Brake switch triggered

The automatic switch, known as the thermal switch, relating to the table axle brake has tripped.

Automatic switch (thermal) tripped

If the automatic switch, known as the thermal switch, has tripped:

check that the automatic switch indicator is not set too low;
reset the switch and check that it does not trip again;
check that the component is working properly.

In the event of a fault or malfunction, replace the component.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15103-3.XX - Mirror (rear/left) - Axle - Actuation not accessible

The mirror control (rear/left) is not communicating with the PLC.

Drive ignition

Check that the drive is switched on and working.

Check communication

Check that communication between the PLC and the drive is active by checking that the Profibus port LED is lit.

Check that the values shown on the MACHINE DIAGNOSTICS/MOTOR STATUS page are visible.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15103-2.XX - Table - Axis - Drive not accessible

The mobile plane drive does not communicate with the PLC.

Drive ignition

Check that the drive is switched on and working.

Check communication

Check that communication between the PLC and the drive is active by checking that the Profibus port LED is lit.

Check that the values shown on the MACHINE DIAGNOSTICS/MOTOR STATUS page are visible.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15303-2.XX - Table - Axis calibration and certification - External load cell error

The external load cell installed to perform axis tuning and certification is not usable.

Load cell functionality

Check that the load cell is working properly.

In case of malfunction, contact CEMAS Elettra s.r.l. Service.

Load cell connection

Check that the load cell is properly connected.

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15103-1.XX - Head - Axis Details - Drive not accessible

1.25.0

The mobile plane drive does not communicate with the PLC.

M15303-1.XX - Head - Axis calibration and certification - External load cell error

1.25.0

The external load cell installed to perform axis calibration and certification procedures is not usable.

M15003-1.XX - Head - Axis - Logic switch

1.25.0

The power supply to the drive control unit (CU) is interrupted.

M15004-2.XX - Board - Axis - Power switch

The power supply to the drive's power module (PM) is interrupted.

Automatic switch (thermal) tripped

If the automatic switch, known as the thermal switch, has tripped:

check that the automatic switch indicator is not set too low;
reset the switch and check that it does not trip again;
check that the component is working properly.

In the event of a fault or malfunction, replace the component.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15104-1.XX - Head - Axis Details - Drive Hardware Error

1.25.0

The drive driver is faulty.

M15004-1.XX - Head - Shaft - Power switch

1.25.0

The power supply to the drive's power module (PM) is interrupted.

M15304-2.XX - Table - Axis calibration and certification - Max force not reachable

Help not available

Record maximum pressure valve

Adjust the maximum pressure that can be reached by the hydraulic control unit using the adjustment screw on the maximum pressure valve.

Set:

approx. 170 bar on ST welding machines;
approx. 210 bar on HL welding machines

Axis tuning and certification setting

Check the values set in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES/TABLE/AXES/CONFIGURATION

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15104-2.XX - Table - Axis - Drive hardware error

The drive driver is faulty.

Axis error code

Check the axis error code on the MACHINE DIAGNOSTICS/MOTOR STATUS page.

Select the "INFO" icon for the blocked axis to view the error code.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15104-3.XX - Mirror (rear/left) - Axle - Drive hardware error

The drive driver is faulty.

Axis error code

Check the axis error code on the MACHINE DIAGNOSTICS/MOTOR STATUS page.

Select the "INFO" icon for the blocked axis to view the error code.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15304-1.XX - Head - Axis calibration and certification - Maximum force not achievable

1.25.0

The axle cannot reach the maximum force required for calibration and certification.

M15005-1.XX - Head - Axis - Incorrect contact position

1.25.0

The workpiece contact position has been configured incorrectly.

M15105-1.XX - Head - Axis Details - Drive Alarm

1.25.0

The drive is in alarm mode.

M15305-2.XX - Table - Axis calibration and certification - Not calibrated

The table calibration procedure was not performed or not completed.

Calibration not completed

The calibration procedure for the mobile plane force has not been completed.

Repeat the procedure.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15305-1.XX - Head - Axis calibration and certification - Not calibrated

1.25.0

The table calibration procedure has not been performed or has not been completed.

M15105-3.XX - Mirror (rear/left) - Axis - Drive alarm

Help not available

Axis error code

Check the axis error code on the MACHINE DIAGNOSTICS/MOTOR STATUS page.

Select the "INFO" icon for the blocked axis to view the error code.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15105-2.XX - Table - Axis - Drive alarm

The drive is in alarm.

Axis error code

Check the axis error code on the MACHINE DIAGNOSTICS/MOTOR STATUS page.

Select the "INFO" icon for the blocked axis to view the error code.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15005-2.XX - Table - Axis - Incorrect contact position

The position of the piece counter has been configured incorrectly.

Piece contact value setting

Check that the piece contact position is entered well, in TOOL SETTINGS/POSITIONS.

Correct piece positioning

Check that the pieces for welding have been correctly positioned inside the grooves of the fixtures of the tool or that there are no foreign bodies inside the grooves.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15306-1.XX - Head - Axis calibration and certification - Calibration in progress

1.25.0

The table force calibration procedure is running.‌.‌.Please wait until the procedure is complete.

M15106-3.XX - Mirror (rear/left) - Axle - Technological object alarm

The technological component that allows the mirror (rear/left) to move is in alarm.

Technological component refers to any component involved in the movement.

Axis status coding

Check the current status of the axis on the MACHINE DIAGNOSTICS/MOTOR STATUS page.

Select the "INFO" icon of the blocked axis to view the current status of the axis, where the statuses, errors and active warnings are displayed.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15006-2.XX - Table - Axis - Upper limit reached

The mobile plane has exceeded the upper limit of the set travel range.

Setting the upper limit quota

Check that the upper limit is set correctly in TOOL SETTINGS/POSITIONS.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15106-2.XX - Table - Board - Technological object alarm

The technological object that allows the mobile plane to move is in alarm.

A technological object is any component involved in the movement.

Axis status coding

Check the current status of the axis on the MACHINE DIAGNOSTICS/MOTOR STATUS page.

Select the "INFO" icon of the blocked axis to view the current status of the axis, where the statuses, errors and active warnings are displayed.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15006-1.XX - Head - Axis - Upper limit reached

1.25.0

The moving head has exceeded the upper limit of the set movement range.

M15106-1.XX - Head - Axis Details - Technological Object Alarm

1.25.0

The technological object that enables the movement of the mobile plane is in alarm mode.

A technological object is any component involved in the movement.

M15306-2.XX - Table - Axis calibration and certification - Calibration in progress

The table force calibration procedure is in progress.

Wait for the procedure to finish.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15007-2.XX - Table - Axis - Machine load cell error

The load cell installed on the welding machine has an error.

Load cell functionality

Check that the load cell is working correctly by checking the force value shown on the MACHINE DIAGNOSTICS/MOTOR STATUS page.

If the value shown is higher than the maximum force of the welding machine or is a negative value, the load cell may be damaged.

Contact CEMAS Elettra s.r.l. for assistance.

Check electrical connection

Check that:

the cable is intact and correctly positioned;
the M12 connector on the cable is securely connected.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15307-2.XX - Table - Axle calibration and certification - Certification in progress

The table force certification procedure is in progress.

Wait for the procedure to finish.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15107-1.XX - Head - Axis Details - Positive Overtravel Alarm

1.25.0

The welding machine signals when the table has reached its maximum travel.

M15007-1.XX - Head - Axis - Machine load cell error

1.25.0

The load cell installed on the welding machine has an error.

M15107-3.XX - Mirror (rear/left) - Axle - Positive overrun alarm

The welding machine signals that the positive end of travel of the mirror (rear/right) has been reached.

Freeing the overrun

The overtravel cannot be exceeded to avoid damage to the welding machine.

Release the sensor that detects the overtravel by performing the opposite movement to that performed to reach it.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15107-2.XX - Table - Axis - Positive overtravel alarm

The welding machine signals that the table has reached the positive end of travel.

Freeing the overrun

The overtravel cannot be exceeded to avoid damage to the welding machine.

Release the sensor that detects the overtravel by performing the opposite movement to that performed to reach it.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15307-1.XX - Head - Axis calibration and certification - Certification in progress

1.25.0

The table force certification procedure is running.

Please wait until the procedure is complete.

M15108-2.XX - Table - Axis - Negative out-of-range alarm

The welding machine signals when the table has reached the negative end of its stroke.

Freeing the overrun

The overtravel cannot be exceeded to avoid damage to the welding machine.

Release the sensor that detects the overtravel by performing the opposite movement to that performed to reach it.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15308-1.XX - Head - Axis calibration and certification - Capability in progress

1.25.0

The table force capability procedure is running.

Please wait until the procedure is complete.

M15008-1.XX - Head - Axis - Transducer position error

1.25.0

The position detected by the motor encoder does not match the position of the table detected by the transducer.

M15008-2.XX - Table - Axis - Transducer position error

The position detected by the motor encoder does not match the position of the table detected by the transducer.

Perform reset

Reset the motor encoder.

Reset the HOME POSITION in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15108-1.XX - Head - Axis Details - Negative Overtravel Alarm

1.25.0

The welding machine signals when the table has reached its negative overtravel.

M15308-2.XX - Table - Axle calibration and certification - Capability in progress

The table force capability procedure is running.

Wait for the procedure to finish.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15108-3.XX - Mirror (rear/left) - Axle - Negative overrun alarm

The welding machine signals that the mirror (rear/left) has reached the negative end of travel.

Freeing the overrun

The overtravel cannot be exceeded to avoid damage to the welding machine.

Release the sensor that detects the overtravel by performing the opposite movement to that performed to reach it.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15009-2.XX - Table - Axis - Movement timeout

The time within which the mobile plane movement must be completed has been exceeded. The table has not reached the position because it cannot move.

Mobile plane movement

If the mobile plane does not move, check for any mechanical obstructions preventing movement; remove the obstruction before attempting to move the plane.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15309-1.XX - Head - Axis calibration and certification - Axis locked

1.25.0

The table's movement axis is blocked.

...

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15009-1.XX - Head - Axis - Movement timeout

1.25.0

The time within which the movement of the movable head must be completed has been exceeded. The head has not reached the position because it cannot move.

M15010-2.XX - Table - Axis - Force scaling upper limit exceeded

The mobile plane has exceeded the upper force limit set.

Axis tuning and certification setting

Check the values set in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES/TABLE/AXES/CONFIGURATION

Perform calibration

Start the calibration procedure for the mobile plane.

Contact CEMAS Elettra s.r.l. Service.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15010-1.XX - Head - Axis - Force scaling above upper limit

1.25.0

The mobile plane has exceeded the set upper force limit.

M15011-1.XX - Head - Axis - Force scaling below limit

1.25.0

The mobile plane has reached the lower force limit set.

M15011-2.XX - Table - Axis - Force scaling below lower limit

The mobile plane has reached the lower force limit set.

Axis tuning and certification setting

Check the values set in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES/TABLE/AXES/CONFIGURATION

Perform calibration

Start the calibration procedure for the mobile plane.

Contact CEMAS Elettra s.r.l. Service.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15012-1.XX - Head - Axis - Non-referenced axis

1.25.0

The motor encoder has not been reset. Perform a reset.

M15014-2.XX - Table - Axis - Unreferenced axis

The motor encoder has not been reset. Perform a reset.

Perform reset

Reset the motor encoder.

Reset the HOME POSITION in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M15015-2.XX - Table - Axis - Non-cam

Axis not cammed during movement

External load cell

...

M16000-2.XX - External load cell - Full scale reached

The full scale value of the external load cell has been reached.

Load cell functionality

Check that the load cell is working properly.

In case of malfunction, contact CEMAS Elettra s.r.l. Service.

The input command configuration has not been performed or has not been performed correctly.

Reset controls

Check that the command is set correctly.

If necessary, change the command in MACHINE SETTINGS/GENERAL SETTINGS/COMPONENTS

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

Output

...

M18000-0.XX - Control outputs - Incorrect signal address

The output command configuration has not been performed or has not been performed correctly.

Reset controls

Check that the command is set correctly.

If necessary, change the command in MACHINE SETTINGS/GENERAL SETTINGS/COMPONENTS

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

Pump

...

M19000-0.XX - Pump - Breaker triggered

The circuit breaker relative to the pump has tripped.

Automatic switch (thermal) tripped

If the automatic switch, known as the thermal switch, has tripped:

check that the automatic switch indicator is not set too low;
reset the switch and check that it does not trip again;
check that the component is working properly.

In the event of a fault or malfunction, replace the component.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M19001-0.XX - Pump - Maximum pressure

The measured pump pressure has exceeded the alarm threshold.

M19002-0.XX - Pump - Analogue pressure alarm

1.23.12

The analogue pressure sensor value is out of range. Check the wiring.

M19003-0.XX - Pump - Pressure timeout

1.23.12

The pump pressure did not exceed the required threshold within the set time.

M19004-0.XX - Pump - Low oil level

1.23.12

The oil level is insufficient for the pump to operate.

M19005-0.XX - Pump - Clogged oil filter

The oil filter is clogged. Check the condition of the filter and replace it if necessary.

M19006-0.XX - Pump - Maximum temperature

The oil temperature has reached the alarm threshold.

Gate

...

M20000-0.XX - Gate - Closing timeout

The time within which the movement must be completed has been exceeded.

The gate has not reached the closed position.

Drive check

If the gate is pneumatically operated, check that all pneumatic tubes are properly connected and free from obstructions, and check the continuity of the air flow by ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

If the gate is electrically operated, check that the servomotor is working correctly.

Not enough time

The time set to perform the gate movement is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/COMPONENTS/GATES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Check cleanliness

Check that the guides on which the gate slides are clean and well lubricated.

If the slide guides are dirty, clean and lubricate them thoroughly.

The type and conditions of use (method and frequency of application) of the lubricants to be used (oil or grease) are indicated in the commercial component catalogues. As a general guideline, CEMAS Elettra s.r.l. recommends using "NLGI 2" or "GC300" Arexons grease for lubricating components such as sliding pads, bearings, etc.

We recommend always using the same type of lubricant.

The use of high-quality lubricants promotes the correct functioning and high performance of the machine

Movement not completed

If the gate does not complete its movement within the set time:

check that the input set for the gate is correct;
check that the gate's travel is not obstructed by mechanical impediments

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M20100-0.XX - Gate - External alarm

External alarm at the gate.

Alarm not displayed.

M20101-0.XX - Gate - Protection alarm

Help not available

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M20001-0.XX - Gate - Opening timeout

The time within which the movement must be completed has been exceeded.

The gate has not reached the open position.

Drive check

If the gate is pneumatically operated, check that all pneumatic tubes are properly connected and free from obstructions, and check the continuity of the air flow by ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

If the gate is electrically operated, check that the servomotor is working correctly.

Not enough time

The time set to perform the gate movement is not sufficient to complete it.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/COMPONENTS/GATES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Check cleanliness

Check that the guides on which the gate slides are clean and well lubricated.

If the slide guides are dirty, clean and lubricate them thoroughly.

The type and conditions of use (method and frequency of application) of the lubricants to be used (oil or grease) are indicated in the commercial component catalogues. As a general guideline, CEMAS Elettra s.r.l. recommends using "NLGI 2" or "GC300" Arexons grease for lubricating components such as sliding pads, bearings, etc.

We recommend always using the same type of lubricant.

The use of high-quality lubricants promotes the correct functioning and high performance of the machine

Movement not completed

If the gate does not complete its movement within the set time:

check that the input set for the gate is correct;
check that the gate's travel is not obstructed by mechanical impediments

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M20102-0.XX - Gate - Drive not configured

The gate drive is not configured.

Configure drive

The drive must be configured.

Contact CEMAS Elettra s.r.l. Service.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M20002-0.XX - Gate - Closed position not released

The sensor detecting the closed position of the gate continues to signal that the position has been reached.

Drive check

If the gate is pneumatically operated, check that all pneumatic tubes are properly connected and free from obstructions, and check the continuity of the air flow by ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

If the gate is electrically operated, check that the servomotor is working correctly.

Locked gate

If the gate does not move, check:

for any mechanical obstructions that may be restricting the movement of the gate; remove any mechanical obstructions before attempting to move the gate;
that the gate is working properly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M20003-0.XX - Gate - Open position not released

The sensor detecting the open position of the gate continues to signal that the position has been reached.

Drive check

If the gate is pneumatically operated, check that all pneumatic tubes are properly connected and free from obstructions, and check the continuity of the air flow by ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

If the gate is electrically operated, check that the servomotor is working correctly.

Locked gate

If the gate does not move, check:

for any mechanical obstructions that may be restricting the movement of the gate; remove any mechanical obstructions before attempting to move the gate;
that the gate is working properly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M20103-0.XX - Gate - Drive not accessible

The gate drive does not communicate with the PLC.

Drive ignition

Check that the drive is switched on and working.

Check communication

Check that communication between the PLC and the drive is active by checking that the Profibus port LED is lit.

Check that the values shown on the MACHINE DIAGNOSTICS/MOTOR STATUS page are visible.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M20004-0.XX - Gate - External alarm

External alarm at the gate.

Alarm not displayed.

M20104-0.XX - Gate - Hardware error in drive

The drive driver is faulty.

Axis error code

Check the axis error code on the MACHINE DIAGNOSTICS/MOTOR STATUS page.

Select the "INFO" icon for the blocked axis to view the error code.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M20105-0.XX - Gate - Alarm activation

The drive is in alarm.

Axis error code

Check the axis error code on the MACHINE DIAGNOSTICS/MOTOR STATUS page.

Select the "INFO" icon for the blocked axis to view the error code.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M20005-0.XX - Gate - Both position sensors

The sensors detecting the closed and open positions of the gate both signal that the position has been reached.

Sensor positioning

Check that the sensors are correctly positioned: one sensor must check the open position and one sensor must check the closed position.

Reposition the sensors if necessary.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M20106-0.XX - Gate - Technological object alarm

The technological object that allows the gate to move is in alarm.

A technological object refers to any component involved in the movement.

Axis status coding

Check the current status of the axis on the MACHINE DIAGNOSTICS/MOTOR STATUS page.

Select the "INFO" icon of the blocked axis to view the current status of the axis, where the statuses, errors and active warnings are displayed.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M20006-0.XX - Gate - Both commands

The gate commands have not been set correctly, since two different commands are active at the same time.

Reset the commands

If the gate presents this error:

check that the controls are set correctly. If necessary, change the commands in MACHINE SETTINGS/GENERAL SETTINGS/COMPONENTS/GATES;
check that the gate is working properly.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M20107-0.XX - Gate - Positive limit switch alarm

The welding machine signals when the gate has reached the end of its travel.

Freeing the overrun

The overtravel cannot be exceeded to avoid damage to the welding machine.

Release the sensor that detects the overtravel by performing the opposite movement to that performed to reach it.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

M20009-0.XX - Gate - Logic switch

The power supply to the drive control unit (CU) is interrupted.

M20010-0.XX - Gate - Power switch

The power supply to the drive's power module (PM) is interrupted.

M20011-0.XX - Gate - Brake switch triggered

The automatic switch, known as the thermal switch, relating to the table axle brake has tripped.

Transducer system

...

M21000-0.XX - Transducer system - Left group alarm

The transducers positioned on the left of the welding machine (left group) do not communicate with the welding machine PLC.

Transducer connection

Check that the transducer is properly connected.

Check both the power cable and the profinet cable.

Check magnet

The transducer magnet must:

be at the correct distance from the transducer (minimum 5 mm);
be thoroughly clean.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M21001-0.XX - Transducer system - Right group alarm

The transducers positioned on the right of the welding machine (right unit) do not communicate with the welding machine PLC.

Transducer connection

Check that the transducer is properly connected.

Check both the power cable and the profinet cable.

Check magnet

The transducer magnet must:

be at the correct distance from the transducer (minimum 5 mm);
be thoroughly clean.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M21002-0.XX - Transducer system - Maximum misalignment error Head

The maximum misalignment error set between the left transducer and the right transducer of the head has been exceeded.

Check magnet

The transducer magnet must:

be at the correct distance from the transducer (minimum 5 mm);
be thoroughly clean.

Check assembly

Check that the magnet fasteners and transducer components are correctly installed.

If necessary, reposition the transducer.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M21003-0.XX - Transducer system - Maximum misalignment error Table

The maximum misalignment error set between the left transducer and the right transducer of the mobile plane has been exceeded.

Check magnet

The transducer magnet must:

be at the correct distance from the transducer (minimum 5 mm);
be thoroughly clean.

Check assembly

Check that the magnet fasteners and transducer components are correctly installed.

If necessary, reposition the transducer.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

Transducer assembly

...

M22000-0.XX - Transducer group - Upper transducer alarm

The upper transducers do not communicate with the welding machine PLC.

Transducer connection

Check that the transducer is properly connected.

Check both the power cable and the profinet cable.

Check magnet

The transducer magnet must:

be at the correct distance from the transducer (minimum 5 mm);
be thoroughly clean.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M22001-0.XX - Transducer group - Lower transducer alarm

The lower transducers do not communicate with the welding machine PLC.

Transducer connection

Check that the transducer is properly connected.

Check both the power cable and the profinet cable.

Check magnet

The transducer magnet must:

be at the correct distance from the transducer (minimum 5 mm);
be thoroughly clean.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

Transducer

...

M23000-0.XX - Transducer - Not accessible

The transducer is not powered or is not communicating with the welding machine PLC.

Transducer connection

Check that the transducer is properly connected.

Check both the power cable and the profinet cable.

Check magnet

The transducer magnet must:

be at the correct distance from the transducer (minimum 5 mm);
be thoroughly clean.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M23001-0.XX - Transducer - Hardware failure

The transducer may be faulty or incorrectly mounted.

Check assembly

Check that the magnet fasteners and transducer components are correctly installed.

If necessary, reposition the transducer.

Check magnet

The transducer magnet must:

be at the correct distance from the transducer (minimum 5 mm);
be thoroughly clean.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M23002-0.XX - Transducer - Network failure

Incorrect IP address settings.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M23003-0.XX - Transducer - Full scale reached

The position detected is outside the transducer's full scale range.

Check magnet

The transducer magnet must:

be at the correct distance from the transducer (minimum 5 mm);
be thoroughly clean.

Check installation

Check that the transducer is correctly mounted by checking:

the correct positioning of the magnet
that wiring is performed properly.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M23004-0.XX - Transducer - Activation device

The transducer activation procedure is running.

Wait for the procedure to finish.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M23005-0.XX - Transducer - Second position not readable

Second position not readable.

Check magnet

The transducer magnet must:

be at the correct distance from the transducer (minimum 5 mm);
be thoroughly clean.

Check assembly

Check that the magnet fasteners and transducer components are correctly installed.

If necessary, reposition the transducer.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M23006-0.XX - Transducer - Fixed value

Fixed transducer value. The transducer may be poorly positioned.

SmartAccessory

...

M24000-0.XX - SmartAccessory - Communication alarm

The Smart Accessory does not communicate with the welding machine's PLC.

Smart Accessory connection

Check that the Smart Accessory is properly connected.

Check both the power cable and the Ethernet cable.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M24001-0.XX - SmartAccessory - Disconnected

The Smart Accessory does not communicate with the welding machine's PLC.

Smart Accessory connection

Check that the Smart Accessory is properly connected.

Check both the power cable and the Ethernet cable.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M24002-0.XX - SmartAccessory - Version not supported

The PLC of the welding machine does not support the version of the Smart Accessory.

Update Smart Accessory version

Update the Smart Accessory to the version compatible with the welding machine's PLC.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M24003-0.XX - SmartAccessory - Machine version not supported

The Smart Accessory does not support the PLC version of the welding machine.

Update PLC version of welding machine

Update the PLC of the welding machine to the latest version.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M24004-0.XX - SmartAccessory - Transport System Error

1.17.10

The transport system is in alarm. For more details, please refer to the SmartAccessory page.

M24005-0.XX - SmartAccessory - Traceability Error

1.17.10

Tracking is down. For more details, check out the SmartAccessory page.

M24006-0.XX - SmartAccessory - Robot error

1.17.10

The robot is in alarm mode. For more details, please refer to the SmartAccessory page.

M24007-0.XX - SmartAccessory - General

1.17.10

The SmartAccessory has a general alarm. For more details, see the SmartAccessory page.

Welding cycle

...

M25000-0.XX - Welding cycle - Lower limit of welding time not exceeded

The lower limit set for the welding time has not been exceeded.

Welding time configuration

Check the limits set for the welding time parameter on the TOOL SETTINGS/WELDING PARAMETERS/WELDING LIMITS page.

Tool check

Verify that:

the tool is intact and undamaged
there are no already welded parts inside the tool
no foreign bodies are present inside the tool.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M25001-0.XX - Welding cycle - Upper welding time limit reached

The upper limit set for the welding time has been reached.

Welding time configuration

Check the limits set for the welding time parameter on the TOOL SETTINGS/WELDING PARAMETERS/WELDING LIMITS page.

Tool check

Verify that:

the tool is intact and undamaged
there are no already welded parts inside the tool
no foreign bodies are present inside the tool.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M25002-0.XX - Welding cycle - Lower limit of welding start position not exceeded

The lower limit set for the welding start quota has not been exceeded.

Welding start position configuration

Check the limits set for the welding start quota parameter on the TOOL SETTINGS/WELDING PARAMETERS/WELDING LIMITS page.

Tool check

Verify that:

the tool is intact and undamaged
there are no already welded parts inside the tool
no foreign bodies are present inside the tool.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M25003-0.XX - Welding cycle - Upper limit of welding start position reached

The upper limit set for the welding start point has been reached.

Welding start position configuration

Check the limits set for the welding start quota parameter on the TOOL SETTINGS/WELDING PARAMETERS/WELDING LIMITS page.

Tool check

Verify that:

the tool is intact and undamaged
there are no already welded parts inside the tool
no foreign bodies are present inside the tool.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M25004-0.XX - Welding cycle - Lower limit of welding end position not exceeded

The lower limit set for the welding end position has not been exceeded.

Welding end position configuration

Check the limits set for the welding end parameter on the TOOL SETTINGS/WELDING PARAMETERS/WELDING LIMITS page.

Tool check

Verify that:

the tool is intact and undamaged
there are no already welded parts inside the tool
no foreign bodies are present inside the tool.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M25005-0.XX - Welding cycle - Upper limit of welding end position reached

The upper limit set for the welding end position has been reached.

Welding end position configuration

Check the limits set for the welding end parameter on the TOOL SETTINGS/WELDING PARAMETERS/WELDING LIMITS page.

Tool check

Verify that:

the tool is intact and undamaged
there are no already welded parts inside the tool
no foreign bodies are present inside the tool.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M25006-0.XX - Welding cycle - Lower welding depth limit not exceeded

The lower limit set for the welding depth has not been exceeded.

Welding depth configuration

Check the limits set for the welding depth parameter on the TOOL SETTINGS/WELDING PARAMETERS/WELDING LIMITS page.

Tool check

Verify that:

the tool is intact and undamaged
there are no already welded parts inside the tool
no foreign bodies are present inside the tool.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M25007-0.XX - Welding cycle - Upper welding depth limit reached

The upper limit set for the welding depth has been reached.

Welding depth configuration

Check the limits set for the welding depth parameter on the TOOL SETTINGS/WELDING PARAMETERS/WELDING LIMITS page.

Tool check

Verify that:

the tool is intact and undamaged
there are no already welded parts inside the tool
no foreign bodies are present inside the tool.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M25008-0.XX - Welding cycle - Lower limit of commutation time not exceeded

The set lower limit for the commutation time has not been exceeded.

M25009-0.XX - Welding cycle - Upper limit of commutation time exceeded

The set upper limit for the commutation time has been exceeded.

M25010-0.XX - Welding cycle - Lower limit of table position not exceeded during heating

1.25.0

The lower limit set for the table position was not exceeded during heating.

M25011-0.XX - Welding cycle - Upper limit of table position exceeded during heating

1.25.0

The upper limit set for the table position was exceeded during heating.

M25012-0.XX - Welding cycle - Lower limit of head position not exceeded during heating

1.25.0

The set lower limit for the table position was not reached during heating.

M25013-0.XX - Welding cycle - Upper limit of head position exceeded during heating

1.25.0

The upper limit set for the head position was exceeded during heating.

Door

...

M26000-0.XX - Door - Non-locking

The doors are closed but the lock has not been activated.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Door locking

Check that the doors are properly closed by locking them securely.

If necessary, repeat the door closing procedure.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M26001-0.XX - Door - Not locked

The welding machine does not detect closed doors.

Door features

Check that all door components are not worn or malfunctioning.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Door locking

Check that the doors are properly closed by locking them securely.

If necessary, repeat the door closing procedure.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

Safety feature

...

M27000-0.XX - Photoelectric barrier - Not reset

The welding machine does not detect that the initial conditions of the installed photoelectric barrier have been restored.

Photoelectric barrier features

Check that all components of the photoelectric barrier are not worn or damaged.

Always keep the glass plate of the photoelectric barrier clean using an antistatic cloth.

Check alignment

Check that the photoelectric barriers are correctly aligned using a laser pointer.

Note Please refer to the commercial catalogue for the component.

Restore the photoelectric barrier

Check that the photoelectric barrier is not still blocked and, if necessary, clear the obstruction.

Check that the photoelectric barrier does not display any specific alarm codes.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

The device must be configured.

Contact CEMAS Elettra s.r.l. Service.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M29000-1.XX - Head - Tool connector - 64-pin connector error

Error detected on the 64-pin connector in the head.

Alarm not displayed.

M29200-2.XX - Board - 64-pin GVX tooling connectors - Device not configured

The remote I/O device of the tool that communicates with the welding machine table is not configured.

Configure device

The device must be configured.

Contact CEMAS Elettra s.r.l. Service.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M29100-1.XX - Head - 64-pin tool connectors - Device not configured

The remote I/O device of the tool that communicates with the welding machine head is not configured.

Configure device

The device must be configured.

Contact CEMAS Elettra s.r.l. Service.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M29000-3.XX - Mirror (rear/left) - Tool connector - 64-pin connector fault

Error detected on the 64-pin connector on the mirror (rear/left).

Alarm not displayed.

M29000-2.XX - Board - Tool connector - 64-pin connector error

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M30000-2.XX - Table - Presence and position - Tool not present

The presence sensor does not detect the tool installed on the table.

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M30001-1.XX - Head - Presence and position - Tools not in correct position

The position sensor indicates that the tool installed on the head is not correctly positioned.

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M30001-2.XX - Table - Presence and position - Tool not in correct position

The position sensor signals that the tool installed on the table is not correctly positioned.

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M30001-3.XX - Mirror (rear/left) - Presence and position - Tool not in correct position

The position sensor indicates that the tool installed on the mirror (rear/right) is not positioned correctly.

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

Cycle not completed

Check that the maximum cycle time set is sufficient to allow the welding machine to complete all the operations necessary to perform the automatic welding cycle.

If necessary, change the maximum cycle time in TOOL SETTINGS/CONFIGURATION.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M31001-0.XX - Automatic cycle - Min cycle time

The automatic cycle ends before the set minimum cycle amount of time has elapsed.

Cycle not completed

Check that the minimum cycle time set is not too high, to prevent the welding machine from completing all the operations necessary to perform the automatic welding cycle before the set time.

If necessary, change the minimum cycle time in TOOL SETTINGS/CONFIGURATION.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M31002-0.XX - Automatic cycle - No cavity selected

The tool cavity in which welding is to be performed has not been selected.

Select cavity

The cavity into which the component to be welded is to be inserted must be selected on the TOOL SETTINGS/CONFIGURATION page.

If the cavity must be selected manually, the LH or RH indicator will be accompanied by an arrow that allows the side to be selected via a drop-down menu before the welding cycle begins. The possible selections are LH+RH (left + right), LH (left only) or RH (right only) (Figure 1).

ICON	DESCRIPTION
	Available selections for the working cavity.
	Single-cavity view.
	Dual-cavity view with automatic selection.

1.25.0

The maximum time that the mirror can be kept in the working position has been exceeded.

The machine opens and returns to the rest position automatically.

Caution Check that the parts to be welded are not left resting on the mirror and that there are no plastic residues inside the heating elements.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M31006-0.XX - Automatic cycle - Confirm rejection request

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

Tool columns

...

M35000-1.XX - Head - Tool columns - Columns not inserted

1.23.12

The columns have not been inserted into the designated slots on the tool to ensure correct stacking.

M35000-2.XX - Table - Tool columns - Columns not inserted

The columns have not been inserted into the designated slots on the tool to ensure correct stacking.

Check column insertion

Check that the columns are present and correctly inserted in the slots provided for column assembly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M35000-3.XX - Mirror (rear/left) - Tool columns - Columns not inserted

1.23.12

The columns have not been inserted into the designated slots on the tool to ensure correct stacking.

M35001-3.XX - Mirror (rear/left) - Tool columns - Inserted columns

1.23.12

The columns are inserted into the seat provided on the tool for column formation.

M35001-2.XX - Table - Tool columns - Inserted columns

The columns are inserted into the seat provided on the tool for column formation.

Check column insertion

Check that the columns are there and, if necessary, remove them from the places provided for column forming and position them in the places provided for storage.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M35001-1.XX - Head - Tool columns - Inserted columns

1.23.12

The columns are inserted into the seat provided on the tool for column formation.

M35002-3.XX - Mirror (rear/left) - Tool columns - Columns in incorrect position

The tool columns are not all in the desired position.

M35002-2.XX - Table - Tool columns - Columns in incorrect position

The tool columns are not all in the desired position.

Check column position

Check that all columns are inserted in the desired position:

if the tool must be stacked for transport, the columns must all be positioned in the slots provided for stacking;
if the tool must be installed on the welding machine, the columns must all be positioned in the slots provided for storage.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

M35004-2.XX - Table - Tool columns - Resting columns

1.23.12

Columns at rest

M35004-3.XX - Mirror (rear/left) - Tool columns - Resting columns

1.23.12

Columns at rest

Laser source

...

IR

...

M39100-0.XX - IR Rack - Communication error

The IRM module does not communicate with the welding machine PLC.

IRM module connection

Check that the IRM module is properly connected.

Check both the power cable and the Ethernet cable.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M39000-0.XX - IR - Maximum Temperature Card Reached

The IRM modules inside the electrical panel have reached their maximum temperature.

Check cooling system

Check that the air conditioner on the electrical panel is working and that the IRM modules are functioning correctly.

Replace IRM module

If the alarm cannot be resolved, the IRM module must be replaced.

Contact CEMAS Elettra for assistance.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M39200-0.XX - IR Box - Breaker triggered

The automatic switch, known as the thermal switch, relating to the IRM module has tripped.

Automatic switch (thermal) tripped

If the automatic switch, known as the thermal switch, has tripped:

check that the automatic switch indicator is not set too low;
reset the switch and check that it does not trip again;
check that the component is working properly.

In the event of a fault or malfunction, replace the component.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M39201-0.XX - IR Box - Not ready

The IRM module box is not ready.

Please wait until the process is complete; if the problem persists, check that the rack is wired correctly.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M39101-0.XX - IR Rack - Zone

IR zone alarm.

Alarm not displayed.

M39001-0.XX - IR - Output Voltage Too High

The voltage value output from the IRM module exceeded 35 V.

Check resistance

Go to the TOOL SETTINGS/INFRARED PARAMETERS page and check that the resistance value shown in the current values box is between 0.1 Ω and 2.2 Ω.

If the value is not within these limits, the IRM module cannot operate.

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

...

M39104-0.XX - IR Rack - Box 3

3-zone IR box alarm.

Alarm not displayed.

M39004-0.XX - IR - Temperature Too Low

The thermocouples mounted on the mirror detect a temperature lower than that required for welding.

Waiting for heating

Wait until the mirror reaches the desired temperature.

Change power

Go to the TOOL SETTINGS/INFRARED PARAMETERS page and change the value of the standby parameter in the power box.

Change temperature setpoint

Go to the TOOL SETTINGS/INFRARED PARAMETERS page and change the value of temperature setpoint in the temperature sensor box.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M39005-0.XX - IR - Resistance not OK

The IRM module detects an anomaly in the mirror resistors.

Check IRM wiring

Check that the electrical connections between the IRM module and the mirror are working and intact.

Check resistance

Go to the TOOL SETTINGS/INFRARED PARAMETERS page and check that the resistance value shown in the current values box is between 0.1 Ω and 2.2 Ω.

If the value is not within these limits, the IRM module cannot operate.

...

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M39105-0.XX - IR Rack - Box 4

4-zone IR box alarm.

Alarm not displayed.

M39006-0.XX - IR - Output In Short Circuit

The resistance value read by the IRM is outside of the range.

...

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M39007-0.XX - IR - Resistance too high

The resistance value measured by the IRM module exceeds 2.2 Ω.

Check resistance

Go to the TOOL SETTINGS/INFRARED PARAMETERS page and check that the resistance value shown in the current values box is between 0.1 Ω and 2.2 Ω.

If the value is not within these limits, the IRM module cannot operate.

...

Replace heating element

Replace the heating element that does not fall within the limits.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M39008-0.XX - IR - Resistance too low

The resistance value measured by the IRM module does not reach 0.1 Ω.

Check resistance

Go to the TOOL SETTINGS/INFRARED PARAMETERS page and check that the resistance value shown in the current values box is between 0.1 Ω and 2.2 Ω.

If the value is not within these limits, the IRM module cannot operate.

...

Replace heating element

Replace the heating element that does not fall within the limits.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M39009-0.XX - IR - Temperature too high

The thermocouples mounted on the mirror detect a temperature higher than that required for welding.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M39010-0.XX - IR - Not ready

M45000-3.XX - Mirror (rear/left) - Protective tools - Rest position timeout

The time limit for the movement of the mirror protection tools (rear/left) has been exceeded. The rest position has not been reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Movement not completed

If the equipment guards do not complete the movement within the set time:

check that the input set for the equipment guards is correct;
check that the travel of the equipment guards is not obstructed by mechanical impediments.

Not enough time

The time set to move the tool guards is not enough to complete the movement.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M45001-3.XX - Mirror (rear/left) - Protective tools - Work position timeout

The time allowed for moving the mirror (rear/left) protective tools has been exceeded. The working position has not been reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

...

Movement not completed

If the equipment guards do not complete the movement within the set time:

check that the input set for the equipment guards is correct;
check that the travel of the equipment guards is not obstructed by mechanical impediments.

Not enough time

The time set to move the tool guards is not enough to complete the movement.

Change the timeout time in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M45002-3.XX - Mirror (rear/left) - Protective tools - Rest position not released

The sensor that detects the rest position of the mirror protection tools (rear/left) continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Tool guards locked

If the equipment guards do not move, check:

for any mechanical obstructions preventing the equipment guards from moving; then remove the mechanical obstruction before moving the guards;
that the equipment guards are working properly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M45003-3.XX - Mirror (rear/left) - Protective tools - Working position not released

The sensor that detects the working position of the mirror tool guards (rear/left) continues to signal the position reached.

Pneumatic control

Check that all pneumatic tubes are properly connected and that there are no obstructions.

Check the continuity of the air flow, ensuring that: - no tubes are bent - no tubes are damaged - all tubes are properly connected

Tool guards locked

If the equipment guards do not move, check:

for any mechanical obstructions preventing the equipment guards from moving; then remove the mechanical obstruction before moving the guards;
that the equipment guards are working properly.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M45004-3.XX - Mirror (rear/left) - Protective tools - External alarm

External alarm for mirror protection tools (rear/left).

Alarm not displayed.

M45005-3.XX - Mirror (rear/left) - Protective tools - Both position feedback

Sensors that detect the working position and rest position of the mirror tools (rear/left) both signal the position reached.

Sensor positioning

Check that the sensors are correctly positioned: one sensor must check the working position and one sensor must check the rest position.

Reposition the sensors if necessary.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M45006-3.XX - Mirror (rear/left) - Protective tools - Both commands

The mirror protection tools (rear/left) have not been set correctly, as two different commands are active at the same time.

Reset controls

Check that the controls are set correctly. If necessary, change the controls in MACHINE SETTINGS/GENERAL SETTINGS/TOOL INTERFACES.

Warning This operation can only be performed by authorised CEMAS Elettra operators.

...

M47000-0.XX - Selective module - Error

The 24 V selective protection module is faulty.

Error check

M48002-2.XX - Board - IO interface - Hardware error device

Hardware error reported by the board's IO interface.

Check hardware

Check that:

the hardware is correctly installed;
the hardware is intact.

Complete the checklist for the welding machine.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M52002-0.XX - General machine - Required cycle test

Perform the machine cycle test.

After resetting the alarm, press the cycle start button with the welding machine in automatic mode. The welding machine will automatically start a machine cycle test, which will be performed at reduced speed and force or torque.

Planarity

...

M53000-2.XX - Planarity - Not performed

The procedure for checking the planarity of the table has not been performed or has not been completed.

Perform flatness tests

The flatness of the mobile plane must be checked.

The flatness check must be carried out by a CEMAS Elettra s.r.l. operator or under their direct supervision.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M53001-2.XX - Planarity - Lower mirror not performed

1.24.16

The procedure for checking the planarity between the board and the mirror has not been performed or has not been completed.

M53002-2.XX - Planarity - Upper mirror not performed

1.24.16

The procedure for checking the planarity between the mirror and the head has not been performed or has not been completed.

ID Card Reader

...

M54000-0.XX - ID Key Reader - Device not configured

The ID key reader is not configured.

Configure ID key reader

Use a key that is accepted by the reader.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M54004-0.XX - ID Key Reader - Communication error

The ID key reader does not communicate with the welding machine's PLC.

Key ID reader connection

Check that the ID key reader is properly connected.

Check both the power cable and the Ethernet cable.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M54005-0.XX - ID Key Reader - Disconnected

The ID key reader is not connected.

Check connection

Check that the serial cable connecting the PLC and the ID key reader is connected and intact.

Check communication

Check that communication between the PLC and the ID key reader is active by checking that the LED is lit.

...

M57000-3.XX - Mirror (rear/left) - Mirror plate interface - Not present

The presence sensor does not detect the plate interface on the mirror.

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M57001-3.XX - Mirror (rear/left) - Mirror plate interface - Incorrect position

The position sensor indicates that the plate interface on the mirror is not correctly positioned.

Assembling tools

Check that the tool is properly installed in the machine, making sure that it is centred.

Sensors not working

Check the functionality of the sensors, ensuring that:

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M57002-3.XX - Mirror (rear/left) - Mirror plate interface - Present

The presence sensor detects the interface plate installed and correctly positioned on the mirror.

Remove tools

the electrical contact has been inserted;
the sensor cable has not been damaged;
the sensor is correctly calibrated;
the sensor is properly tightened.

If necessary, replace the faulty sensor.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

Oops

...

M58000-0.XX - UPS - General alarm

The welding machine can be equipped with an uninterruptible power supply, known as UPS, to overcome temporary power failures.

The uninterruptible power supply is not working properly.

Alarm code

Display the alarm code on the monitor.

Report the code to CEMAS Elettra customer service for specific information on the alarm displayed.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M58001-0.XX - UPS - Input voltage out of tolerance

The input voltage to the uninterruptible power supply is outside the permitted tolerances.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M58002-0.XX - UPS - Battery faulty

The battery in the power supply unit is not working.

Change battery

Replace the battery in the uninterruptible power supply.

Refer to the specific manual for the commercial component.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

M58003-0.XX - UPS - Voltage failure

The uninterruptible power supply is not receiving power.

Check connection

Check that the uninterruptible power supply is properly connected.

Further information

If the alarm occurs repeatedly or it is not resolved, contact the CEMAS Elettra assistance. The contact details can be found in MACHINE DIAGNOSTICS/ASSISTANCE.

Tool trolley

...

M59000-0.XX - Tool trolley - Present

Trolley placed in the machine

M59001-0.XX - Tool trolley - Not available

Trolley not placed in the machine

M59002-0.XX - Tool trolley - Trolley not in the correct position

The positioning sensor indicates that the trolley is not correctly positioned.

Optional connectors

...

M60000-0.XX - Optional connectors - Not present

1.23.12

Optional connector not connected to tool.

M60001-0.XX - Optional connectors - Present

1.23.12

Optional connector connected to tool.

M60002-0.XX - Optional connectors - Incorrect position

1.23.12

Optional connectors connected to tool in an incomplete manner.

Electrical panel doors

...

M61000-0.XX - Electrical panel doors - Electrical panel door not closed

1.25.0

The door of the electrical panel is open. Check and close it to allow proper cooling and protection of the powered electrical components.

HP

...

Mirror rotation

...

M63206-3.XX - Mirror (rear/left) - Mirror rotation - Technological object alarm

1.25.0

The technological object that enables the movement of the mobile plane is in alarm mode.

A technological object is any component involved in the movement.

M63207-3.XX - Mirror (rear/left) - Mirror rotation - Positive overtravel alarm

1.25.0

The welding machine signals when the table has reached its maximum travel.

M63208-3.XX - Mirror (rear/left) - Mirror rotation - Negative overtravel alarm

1.25.0

The welding machine signals when the table has reached its negative overtravel.

Tool Conveyor

...

M64001-0.XX - Roller conveyor Tool - Timeout for carriage rest movement

1.25.0

The time limit for completing the movement to the rest position of the roller conveyor carriage that moves the tool on the table has been exceeded.

M64002-0.XX - Roller Conveyor Tool - Slide Movement Timeout

1.25.0

The time limit for completing the movement to the working position of the roller conveyor carriage that moves the tool onto the table has been exceeded.

M64003-0.XX - Roller Tool - Rest position of slide not released

1.25.0

The sensor that detects the rest position of the roller conveyor carriage continues to signal the position reached.

M64004-0.XX - Roller conveyor tool - Working position of slide not released

1.25.0

The sensor that detects the working position of the roller conveyor carriage continues to signal the position reached.

M64005-0.XX - Roller Conveyor Tool - External Slide Alarm

1.25.0

M64021-0.XX - Roller Tool - Tool present

1.25.0

The presence sensor detects the tool installed on the roller conveyor.